Hydrokem specialises in the development and manufacturing of high-quality aerosol products for the pet care industry in the UK. With extensive experience in formulating and producing aerosol-based solutions, we cater to pet brands looking for innovative, safe, and effective products.
Our expertise in aerosol technology allows us to develop a wide range of pet care products tailored to meet your brand’s requirements. From formulation to packaging, we provide a full-service solution, ensuring compliance with UK regulations and industry standards.
Hydrokem has successfully developed and produced several aerosol products for the pet care sector, including:
Whether you’re launching a new pet care aerosol product or looking to enhance your existing range, Hydrokem provides the expertise and capabilities to bring your vision to life.
Get in touch today to discuss your pet care aerosol manufacturing requirements.
Hydrokem’s state-of-the-art manufacturing facilities are specialised in the production of aerosol and bag-on-valve products. With seven aerosol production lines, including two dedicated healthcare lines, Hydrokem produces a wide range of products. Our capabilities include product development, blending concentrates, filling services, and secondary packaging, ensuring a full turnkey service from concept to delivery.
Hydrokem manufactures aerosol products in aluminium and tinplate containers, offering can diameters from 35mm to 66mm and fill sizes ranging from 25ml to 600ml. We work with various propellants, such as butane, DME, nitrogen, and compressed air. Our expertise also includes filling liquids of different viscosities and powder suspensions, with precise recirculation technology.
Hydrokem ensures all products meet both UK and global regulatory standards. With dedicated lines for healthcare and medical devices, we prioritise strict compliance in every process. We maintain our understanding of international standards, allowing us to serve markets with specific requirements, such as low-VOC products for the U.S.
Hydrokem’s manufacturing capabilities offer unparalleled flexibility and scalability. Our production lines can handle varying product types, from household and personal care items to specialist medical devices. With interchangeable lines for bag-on-valve and aerosol products, we can accommodate small and large production runs, while adapting to your specific product needs. This ensures efficient scaling, as required.
Aerosol manufacturing for pet care products presents several challenges, including formulation stability, safety, and regulatory compliance. Ensuring that active ingredients remain effective within the aerosol format while maintaining pet-friendly safety standards is crucial. Additionally, the choice of propellant and packaging materials plays a significant role in sustainability and product performance. Manufacturers must also navigate complex UK and EU regulations regarding aerosol safety, labelling, and environmental impact. Innovations in packaging, such as recyclable aerosol cans and biodegradable ingredients, help address these challenges. Quality control throughout the manufacturing process is essential to ensure consistency, efficacy, and safety for pets and their owners.
The pet care aerosol industry is evolving, with a growing focus on sustainability, natural ingredients, and multifunctional products. More brands are opting for eco-friendly propellants and recyclable packaging to meet consumer demand for environmentally responsible solutions. Natural and organic formulations are becoming more popular, eliminating harsh chemicals while ensuring efficacy. Additionally, multifunctional sprays that offer combined benefits, such as flea protection and deodorising properties, are gaining traction. Another trend is the use of smart packaging, such as metered-dose sprays, which enhance product efficiency and consumer convenience. As technology advances, the industry continues to innovate, offering more effective and sustainable pet care aerosol solutions.
Pet care aerosol manufacturing in the UK is subject to strict regulations that govern product safety, labelling, and environmental impact. The Classification, Labelling and Packaging (CLP) Regulation, along with the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) framework, dictates how ingredients must be disclosed and controlled. Additionally, the British Aerosol Manufacturers’ Association (BAMA) provides industry guidelines to ensure compliance with best practices. Manufacturers must also adhere to specific labelling requirements that outline usage instructions, safety precautions, and disposal guidelines. Compliance with these regulations is critical to ensure legal market entry and consumer trust in petcare aerosol products.
Ensuring product safety in pet care aerosol manufacturing involves rigorous testing, quality control, and adherence to industry standards. Stability and compatibility testing help determine how ingredients interact within an aerosol system over time. Toxicological assessments ensure that formulations are safe for pets and their owners. Additionally, manufacturers must consider potential inhalation risks and skin sensitivities, selecting hypoallergenic and non-irritating ingredients. Batch consistency checks, packaging integrity tests, and microbial assessments further enhance product reliability. Working with veterinary professionals and industry experts helps ensure that products meet the highest safety and efficacy standards before they reach the market.
Sustainability is a growing concern in aerosol manufacturing, leading to advancements in eco-friendly packaging, propellants, and formulations. Many manufacturers are transitioning to recyclable and reusable aerosol cans, reducing plastic waste. The shift towards compressed gas propellants, such as nitrogen and air, reduces the environmental footprint while maintaining product effectiveness. Formulations are also evolving to include biodegradable and naturally derived ingredients, eliminating harsh chemicals. Additionally, supply chain sustainability initiatives focus on ethical ingredient sourcing, carbon footprint reduction, and energy-efficient manufacturing processes. Brands that prioritise sustainability not only appeal to eco-conscious consumers but also contribute to long-term industry improvements.
Innovation is driving significant advancements in pet care aerosol manufacturing, leading to more effective, convenient, and sustainable products. Smart dispensing technology, such as metered sprays, ensures precise dosage and reduces product wastage. Waterless aerosol formulations offer an alternative to traditional pet shampoos, promoting convenience and conservation. Advanced scent technologies enable longer-lasting deodorising sprays with enhanced odour-neutralising properties. Additionally, AI-driven formulation development is enabling manufacturers to create highly targeted solutions based on pet breed, coat type, and specific needs. These innovations are shaping a future where pet care aerosols provide superior performance while aligning with consumer preferences and environmental considerations.
Hydrokem is dedicated solely to contract manufacturing, ensuring no conflict of interest and a full focus on your product’s success. Contact us today to discuss your project or request a tailored manufacturing solution
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