Hydrokem is a leading manufacturer of household aerosol products, providing high-performance solutions for cleaning, freshening, and protecting the home environment. Our extensive expertise in aerosol formulation and production enables us to create effective, safe, and innovative products that meet both consumer demands and regulatory standards.
Some Household Aerosol Products We Manufactured Before
We offer a diverse portfolio of household aerosol products, ensuring convenience and efficiency for everyday cleaning and maintenance tasks. Our range includes:
- Air Fresheners and Surface Disinfectants: Eliminate odours while disinfecting surfaces to create a hygienic home environment.
- Polishes and Window Cleaners: Provide a streak-free shine and protect surfaces from dirt and dust accumulation.
- Carpet and Upholstery Cleaners: Designed to remove stains, refresh fabrics, and restore a clean, fresh look.
- Ironing Aids: Help to smooth fabrics and reduce wrinkles, making ironing easier and more effective.
- Fly Killer Sprays: Offer fast and efficient insect control, targeting household flying pests.
- Shoe Care Products: Protect and maintain footwear, ensuring longevity and improved appearance.
- Stain Removers, Clothes/Fabric Care, and Waterproofing: Address tough stains, enhance fabric durability, and provide waterproofing benefits for various materials.
Industry Overview and Market Trends
The household aerosol industry remains a vital segment within the broader aerosol manufacturing sector. According to data from the European Aerosol Federation (FEA) and the British Aerosol Manufacturers Association (BAMA), the UK produced approximately 1.42 billion aerosol units in 2023. While personal care aerosols saw growth, household products like air fresheners and cleaning sprays experienced some declines. Despite these shifts, the demand for private label aerosol manufacturers and cost-effective household aerosol production remains strong as brands seek high-quality, innovative solutions.
A significant trend in the industry is the growing focus on sustainability. Consumers and regulators are increasingly prioritising environmentally friendly formulations, recyclable packaging, and reduced carbon footprints. Hydrokem continuously adapts to these market demands, offering eco-friendly options without compromising product effectiveness.
Why Choose Hydrokem for Household Aerosol Manufacturing?
At Hydrokem, we bring decades of expertise in contract aerosol manufacturing, ensuring our clients receive reliable, high-quality products tailored to their needs. Key benefits of partnering with us include:
- Custom Formulations: We work with brands to develop unique formulations that meet specific performance, fragrance, and safety requirements.
- Regulatory Compliance: Our products adhere to all UK and European regulatory standards, ensuring safety and legal compliance.
- Private Label Solutions: We offer comprehensive private label aerosol manufacturing, enabling brands to launch their own aerosol products efficiently.
- Sustainable Innovations: We continuously develop eco-friendly formulations and packaging solutions to meet evolving environmental regulations and consumer expectations.
- Cost-Effective Production: With streamlined production processes, we help reduce the cost of household aerosol manufacturing without compromising on quality.
Manufacturing Facilities and Capabilities
Hydrokem’s state-of-the-art manufacturing facilities are specialised in the production of aerosol and bag-on-valve products. With seven aerosol production lines, including two dedicated healthcare lines, Hydrokem produces a wide range of products. Our capabilities include product development, blending concentrates, filling services, and secondary packaging, ensuring a full turnkey service from concept to delivery.
Aerosol Cans - Product Parameters and Specification
Hydrokem manufactures aerosol products in aluminium and tinplate containers, offering can diameters from 35mm to 66mm and fill sizes ranging from 25ml to 600ml. We work with various propellants, such as butane, DME, nitrogen, and compressed air. Our expertise also includes filling liquids of different viscosities and powder suspensions, with precise recirculation technology.
Meeting UK and Global Standards
Hydrokem ensures all products meet both UK and global regulatory standards. With dedicated lines for healthcare and medical devices, we prioritise strict compliance in every process. We maintain our understanding of international standards, allowing us to serve markets with specific requirements, such as low-VOC products for the U.S.
Flexibility and Scalability
Hydrokem’s manufacturing capabilities offer unparalleled flexibility and scalability. Our production lines can handle varying product types, from household and personal care items to specialist medical devices. With interchangeable lines for bag-on-valve and aerosol products, we can accommodate small and large production runs, while adapting to your specific product needs. This ensures efficient scaling, as required.
Frequently Asked Questions About Aerosols in Household Sector
What factors influence the cost of manufacturing household aerosol products?
The cost of household aerosol manufacturing depends on several factors:
Raw Materials: The quality of active ingredients, propellants, and solvents directly impacts cost.
Packaging: Options like aluminium and tinplate cans have different price points and performance benefits.
Production Scale: Large batch orders often reduce per-unit costs due to economies of scale.
Regulatory Compliance: Adhering to safety and environmental laws can introduce additional costs.
R&D and Customisation: Developing unique formulations and eco-friendly solutions may involve higher initial investment but provide long-term brand benefits.
What should companies consider when selecting a private label aerosol manufacturer?
Choosing the right private label aerosol manufacturer involves evaluating:
Experience and Track Record in household aerosol production.
Regulatory Knowledge to ensure compliance with safety standards.
Production Capacity to meet both small and large-scale manufacturing needs.
Innovation and R&D Capabilities for new formulations.
Sustainability Practices in sourcing and packaging.
How does the choice between aluminium and tinplate cans impact aerosol products?
Aluminium Cans: Lightweight, corrosion-resistant, premium look, commonly used for high-end products.
Tinplate Cans: Cost-effective, durable, widely used in budget-friendly formulations.
Market Trends: In 2023, 62% of UK aerosol production used aluminium, indicating a shift towards premium and sustainable packaging.
What are the regulatory requirements for manufacturing household aerosol products in the UK?
Manufacturing household aerosol products in the UK requires compliance with:
UK REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals)
Aerosol Dispensers Directive (ADD) 75/324/EEC
Classification, Labelling and Packaging (CLP) Regulations
UK Environment Agency Guidelines for Volatile Organic Compounds (VOCs)
These regulations ensure product safety, environmental responsibility, and consumer protection.
How long does it take to develop and manufacture a new household aerosol product?
The timeline for developing a new aerosol product depends on several stages:
Formulation Development (4-8 weeks): Creating and testing different formulations.
Regulatory Testing (6-12 weeks): Ensuring compliance with safety and environmental laws.
Packaging and Design (4-6 weeks): Sourcing materials and designing labels.
Production and Filling (4-8 weeks): Manufacturing and packaging the final product.
Overall, a new product can take 4 to 6 months from concept to market launch, depending on complexity and regulatory approvals.
What are the benefits of using private label aerosol manufacturing for household products?
Private label aerosol manufacturing allows brands to:
Reduce Costs: Lower R&D and production expenses compared to in-house manufacturing.
Launch Products Faster: Leverage existing expertise and facilities to bring products to market efficiently.
Maintain High Standards: Benefit from established quality control and regulatory compliance measures.
Customise Formulations: Create unique scents, ingredients, or eco-friendly solutions tailored to brand values.
Hydrokem provides a seamless private label aerosol manufacturing service, enabling companies to develop premium household aerosol products without the complexities of in-house production.
Scalable manufacturing in state-of-the-art facilities
Hydrokem is dedicated solely to contract manufacturing, ensuring no conflict of interest and a full focus on your product’s success. Contact us today to discuss your project or request a tailored manufacturing solution
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